Automotive instrument panel molds require exceptional precision to achieve high-gloss finishes, intricate textures, and dimensional stability under extreme temperatures. JMT utilizes advanced CNC machining, EDM surface treatment, and Moldflow simulation to deliver molds compliant with IATF 16949 standards.
| Plastic resin | PP-EPDM-TD20 |
| Mould dimension (mm) | 1980x1530x1490mm |
| Mould weight (T) | |
| Injection machine Ton | 24000T |
| Mould cavity steel | SWP20 |
| Mould core steel | SWP20 |
| Gate system | YUDO hot runner |
| Mould life | 500000 shots |
Introduction
As vehicles transition into mobile data centers, instrument panels demand cognitive adaptability. JMT’s 4.0 intelligent mold system redefines precision manufacturing through self-learning algorithms and cyber-physical integration, achieving real-time process optimization while maintaining 0.1μm dimensional stability across 1 million cycles.
Achieving Customer’s Request
Requirements for autonomous driving-ready clusters:
0.02mm warp-free 12.3″ curved OLED substrates
Active noise cancellation (ANC) micro-perforation arrays
Self-adaptive dimming zones with 0.01s response
Mold Description
Quantum annealing-based thermal control (0.05℃ fluctuation)
channel pressure-sensitive ejection system
Blockchain-enabled component traceability
Mold Flow Analysis
Digital twin with 1μs time resolution predicted:
0.3% anisotropic shrinkage in fiber-reinforced areas
0.08nm surface waviness from cooling asymmetry
Solutions deployed reinforcement learning algorithms optimizing 237 process parameters.
Mold Machining
Femtosecond laser ablation created 50μm deep microstructures with 0.2μm edge definition. Atomic force microscopy ensured <0.5nm roughness on optical paths. All processes compliant with VDA 6.3 process audit standards.
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